Ship Loading & Unloading System

Ship Loading & Unloading System

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Ship Loading & Unloading System

ZETA provides advanced ship loading and unloading solutions for dry bulk materials, engineered to deliver high operational efficiency while meeting strict environmental and safety standards. Each system is custom-designed based on project requirements, material properties, port layout, and local operating conditions.

Our solutions ensure smooth material handling, reduced product degradation, and controlled dust emission throughout the loading and unloading process.

ZETA Engineering Approach

Every ZETA loading and unloading system is:

Project-specific and tailor-made
Designed for long service life and low maintenance
Focused on environmental protection and operational safety
Supported by engineering, commissioning, and after-sales services

ZETA delivers reliable bulk handling solutions that meet modern port and terminal requirements with precision, efficiency, and sustainability.

Mechanical Ship Loaders

ZETA mechanical ship loaders are designed for continuous, high-capacity bulk loading, with special focus on operational reliability and environmental protection.

  • Loading capacity up to 3,000 t/h

  • Designed for rail-mounted or stationary configurations

  • Power supply via low or medium voltage

  • Wide reach inside vessel holds using:

    • Telescopic loading spouts

    • Rotating and luffing booms

    • Advanced positioning mechanisms

  • Low dust and noise emission during operation

Dust-Control Technology

ZETA integrates a dust-controlled loading head, allowing near dust-free material transfer through controlled flow and reduced conveyor speed. This significantly improves workplace safety and environmental compliance.

Pneumatic Ship Unloaders

ZETA designs and supplies pneumatic ship unloading systems for free-flowing and difficult bulk materials. These systems are optimized for flexibility, efficiency, and gentle product handling.

Each unit is engineered to match site conditions, material behavior, and required unloading capacity.

System Configurations

Multiport Unloaders
  • Unloading rate up to 800 t/h (based on wheat)

  • Operation via external power or onboard diesel generators

  • Available as stationary, rail-mounted, or rubber-tired units

  • Full vessel coverage using horizontal and vertical telescopic pipes

  • Optional ATEX-compliant design

  • Integrated auxiliary lifting system for residual cleaning equipment


Flexiport Systems
  • Designed for non-free-flowing or compacted materials

  • Equipped with rotating feeders to improve material loosening

  • Extended reach inside ship holds using combined telescopic and articulated movements


Tower-Type Unloaders
  • Capacity up to 1,600 t/h

  • Rail-mounted structure

  • Optional integrated loading boom

  • Dual suction lines for balanced operation

  • Easy integration with downstream conveyors, separators, and weighing systems

Advanced Engineering Features

Automatic Suction Control

ZETA unloading nozzles include automatic air regulation, adjusting suction performance based on material type and operating conditions. This ensures stable flow and high average unloading rates.


Controlled Boom Lowering

Booms can be lowered to ground level, allowing:

  • Safe and efficient maintenance

  • Easy replacement of wear components

  • Reduced wind exposure during extreme weather conditions


Auxiliary Lifting System

Integrated lifting winches allow controlled placement of cleaning machinery inside the vessel hold, supporting final material recovery with high safety standards.


Milling and Residual Cleaning Heads

For difficult materials, ZETA offers advanced intake heads with:

  • Adjustable cutting speed

  • Hydraulic articulation

  • Dedicated nozzles for final cleaning
    These features improve material flow and reduce manual intervention.

Combined Ship Loader & Unloader Systems

ZETA also delivers combined loading and unloading units, offering maximum flexibility for terminals handling multiple material flows.

System Benefits

  • Suitable for food, energy, and industrial sectors

  • Unloading and reloading to conveyors, trucks, or rail wagons

  • Enclosed material transfer for dust-controlled operation

  • Optimized energy consumption

  • High level of automation for simple operation

  • Easy access for inspection and maintenance


Technical Overview

  • Unloading capacity up to 800 t/h (based on bulk density 0.75 t/m³)

  • Stationary, rail-mounted, or rubber-tired designs

  • External or diesel-based power supply

  • Compatible with belt conveyors, truck loading, and rail systems

  • Designed in compliance with ATEX and international safety standards

Application Areas

ZETA systems are suitable for a wide range of dry bulk materials, with proven performance in:

Oil, Gas, Petrochemicals
Food and Agricultural
Energy and Power Plant
Biomass
Industrial Bulk Solids

All systems are compatible with inland, coastal, and ocean-going vessels.

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